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96修船价格蓝本



船舶修理价格表
TARIFF FOR SHIP REPAIRS

中国船舶工业总公司
CHINA STATE SHIPBUILDING CORPORATION

GENERAL NOTES

1. The rates quoted herein are in US dollar $. 2. The

rates are applicable to the work carried out during the normal working hour, that is five working days a week, and sixteen hours a day. Any works done outside these hours or on Saturdays and Sundays, National Holidays and yard's holidays shall be charged with extra for overtime, ship on voyage repair will be priced extra. 3. All prices quoted herein are for ship repairs carried out in the premises of the shipyard, extra price should be added for such repairs carried out at the port berths, buoys, anchorages according to the actual work to be done. 4. Any vessel during the repair period of repair in the yard, unless agreed by the yard, the Customer shall not be permitted to employ any labor other than the yard to perform repairs. 5. The yard shall not be responsible for the consequences of war, earthquake or causes beyond yard's control. 6. All scrapped material except heavy parts of machinery, propeller and tailshafts shall be the yard's property. 7. This tariff is applicable to the repair of freight carriers only, repairs of other types of ship are beyond of this tariff scope. 8. This tariff becomes effective from January 1 st, 1991, subject to revised price depending on the change in material cost etc. without notice.

CONTENTS
1. General Services
1. Wharfage 2. Mooring and unmooring 3. Shore electric power supply 4. Cooling water supply 5. Fresh water supply 6. Water to ballast tank 7. Fire precautions 8. Garbage disposal 9. Compressed air supply 10. Steam supply 11. Telephone service 12. Ventilation fan 13. Heating lamp for electric motor 14. Gas free inspection 15. Rental of crane 16. Drain pipes 17. Gangway for ship mooring 18. Shipyard pilotage

page
1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3

2. Docking Works
1. Docking charges 2. Tugs charges 3. Tailshaft 4. Rudder 5. Underwater works (1) Sea chests (2) Sea valves (3) Zinc anodes (4) Bottom plugs 4 4 5 6 7 7 8 8 8

3. Hull Department
1. Cleaning and painting (1) Marks repainting (2) Hull cleaning 9 9 9

2.

3.

4.

5.

(3) Painting (4) Scraping and chipping (5) Gritblasting (6) Staging Anchors and chain cables (1) Anchor chain cable (2) Chain blocker Steel work (1) Renewal (2) Handrail fence (3) Hatch cover, watertight door, manhole cover Tank work (1) Cleaning (2) Chipping and mud removal (3) Test Derrick union

9 10 10 10 11 11 11 12 12 13 13 13 14 14 15

4. Machinery Works
1. Diesel engine 2. Turbo charger 3. Heating exchanger 4. Aux. Boiler 5. Pipe 6. Valve 16 18 18 19 20 21

5. Electric Works
1. Motor 2. Generator 22 22

General Service
1. Wharfage
Less than 5000 GRT 5001 to 20,000 GRT Over 20,000 GRT 125 per day 0.025 per gross ton per day 500 + (Gross ton – 20000) x 0.02 per day

2. Mooring and unmooring (per time)
Up to 5,000 GRT 5,001 to 10,000 GRT 10,001 to 20,000 GRT 20,001 to 30,000 GRT 30,001 to 40,000 GRT 40,001 to 50,000 GRT 50,001 to 60,000 GRT Over 60,000 GRT Note: (1) Above rates at normal working hours on shipyard’s premises for mooring and unmooring.(include Towage service) (2) Above rates including line handling. (3) In case of overtime, extra 30% shall be charged. (4) If owners change the towing plan, unless there is timely notice to shipyard, extra 50% shall be charged for waiting. 800 1,120 1,560 2,050 2,600 3,200 3,900 4,700

3. Shore electric power
Connection and disconnection of cable Current, per K.W.H. (AC) 100 per time 0.20

4. Cooling water supply to food refrigerator
Line to connect and disconnect Water supply 40 per time per line 40 per day per line

5. Fresh water supply
Line to connect and disconnect From shore (Prices are separately charged from barge) 40 per time per line 1.00 per ton

6. Water to ballast tank (sea and river water)
Line to connect and disconnect Supply of water 40 per time per line 0.40 per ton

7. Fire precautions
Put fire extinguishers Fire line to connect and disconnect Keep pressure Fire watch, per man (24 hours) 10 per day 40 per time per line 20 per day per line 120 per day

8. Galley garbage disposal
30 per day

9. Compressed air supply
Line connection and disconnection To supply 40 per time per line 40 per day (8 Hours)

10. Steam supply
Line connection and disconnection To supply 200 per time per line 20 per hour

11. Telephone service
Telephone wire connect and disconnect (Toll calls to be extra) 30 per time 4 per set, per day

12. Ventilation fan
15 per set per day

13. Heating lamp for electric motror
Installation Maintenance 5 per set 5 per set, per day

14. Gas free inspection
Tanker Other vessel 80 per time 40 per time

15. Rental of crane
(1) Shore crane Less than 30 ton 90 per hour

(2) Floating crane Less than 30 ton 90 per hour 50 ton 150 per hour over 50 ton extra Note: (1) Any fraction of one hour shall be charged as one full hour. (2) Floating crane price excludes tuggage price. (3) At shipyard outside service, price shall be charged extra.

16. Connection of sewage water drain pipes and grooves
20 per pc

17. Ship mooring gangway ladder on and off (per time)
Less than 5000 gross ton Less than 10000 gross ton Less than 20000 gross ton Over 20000 gross ton 250 350 500 extra

18. Shipyard pilotage charged
Up to 20000 GRT Up to 40000 GRT Up to 60000 GRT 800 1000 1200

I. Docking works
1. Dock charges
G.R.T. 5,000 7,500 10,000 15,000 20,000 25,000 30,000 35,000 40,000 50,000 60,000 Over 60,000 First two days 1850 2148 2693 3465 4673 6004 7804 9920 11410 13430 15760 Extra Subsequent per day 376 458 553 796 1010 1290 1676 2264 2882 3546 4221 Extra

Note: (1) Floating docks extra 10% to be added. (2) Above rates excluded towage service and line handlers for docking and undocking. (3) Minimum charge will be calculated on the basis of 48 hours. Any fraction of one subsequent day shall be counted as one full day. (4) Any vessel having gross tonnage less than of 60% her deadweight, shall be charged with dockage calculated as if her gross tons were of 60% the deadweight. (5) When the vessel with cargo onboard is allowed to drydock weight of the cargo onboard shall be added to gross tonnage of the vessel. (6) Special vessel shall be charged extra. (7) Extra charges shall be paid when: remove and replace keel blocks for access to repair USD75 per each, side blocks for access to repair USD50 per each. (8) Loss incurred, if any, may be claimed for, compensation against abrupt cancellation after shipyard made all necessary preparation for the docking

2. Tuggage (per tug boat/shifting)
Up to 5,000 GRT 5,001 ~ 7,500 GRT 7,5001 ~ 10,000 GRT 10,001 ~ 15,000 GRT 15,001 ~ 20,000 GRT 20,001 ~ 25,000 GRT 25,001 ~ 30,000 GRT 30,001 ~ 35,000 GRT 35,001 ~ 40,000 GRT 40,001 ~ 50,000 GRT 50,001 ~ 60,000 GRT 600 900 1,200 1,500 1,800 2,100 2,400 2,800 3,200 3,800 4,200

Note: (1) Above rates at normal working time, all overtime and national holidays, extra 30% shall be charged. (2) Towage services as required for other work shall be charged by 0.15/HP.hour. Above tug boat price are all net price.

3. Tailshaft
(1) Conventional service------draw of tailshaft, for examination, measure, and recording, rope guard to remove, propeller to disconnect and tailshaft to draw, including removal of one intermediate shaft, bearing and cooling water pipe, in shaft alley, stern gland to repack with owner supplied packing, upon completion to reinstall. Tailshaft diameter (mm) up to 400 401 ~ 450 451 ~ 500 501 ~ 550 551 ~ 600 601 ~ 650 conventional type 2,640 3,080 3,410 3,740 4,400 4,840 oil lubricated type 3,170 3,700 4,090 4,490 5,280 5,800

Note: (1) Above price includes necessary staging. (2) The following items shall be charged extra: Shaft alignment adjustment. Filling with tallow in propeller bonnet and boss Renewal of water seal rubber ring Magnaflux test on tailshaft cone Removal and replacement of miscellaneous fittings in engine room and shaft alley, such as handrails and cables, etc. Any repair and / or renewal. Tailshaft and / or propeller to workshop. (3) Above price diameter of tailshaft means diameter of the brass sleeves. (4) Controllable pitch propeller shaft to be considered separately. (5) Due to tailshaft, intermediate shaft, main thrust shaft removal, necessary removal hull plate extra charge. (6) 40% of price of the above will be charged in case of disconnecting only propeller. (2) Remove rope guard and measure stern tube bearing wear-down and renewal with owner supplied packing. Tailshaft diameter (mm) up to 400 401 ~ 450 451 ~ 500 501 ~ 550 551 ~ 600 601 ~ 650 price 220 240 280 310 340 380

(4) Cleaning the propeller Tailshaft diameter (mm) up to 400 401 ~ 450 451 ~ 500 501 ~ 550 551 ~ 600 601 ~ 650 Note: (1) In case 5 blades, 20% up; 6 blades, 30% up. (2) Above price staging shall be extra. 4. Rudder (1) Check and record rudder pintle clearance in place (including staging and removal of inspection plate) Vessel gross tonnage Up to 5,000 5,001 ~ 7,500 7,5001 ~ 10,000 10,001 ~ 15,000 15,001 ~20,000 20,001 ~ 25,000 25,001 ~ 30,000 30,001 ~ 35,000 35,001 ~ 40,000 40,001 ~ 50,000 50,001 ~ 60,000 over 60,000 measure clearance 140 150 170 180 200 210 230 250 270 350 400 extra grinding basis 4 blades 190 220 240 260 290 320

(2) Renewal rudder gland packing supplied by owner (ordinary type) Vessel gross tonnage Up to 5,000 5,001 ~ 7,500 7,5001 ~ 10,000 10,001 ~ 15,000 15,001 ~ 20,000 20,001 ~ 25,000 25,001 ~ 30,000 30,001 ~ 35,000 35,001 ~ 40,000 40,001 ~ 50,000 50,001 ~ 60,000 over 60,000 packing renewal 180 200 210 230 240 260 290 330 360 440 500 extra

(3) Rudder lift up, to disconnect steering gear, lift up rudder for checking clearance and then close. Vessel gross tonnage Up to 5,000 5,001 ~ 7,500 7,5001 ~ 10,000 10,001 ~ 15,000 15,001 ~ 20,000 20,001 ~ 25,000 25,001 ~ 30,000 30,001 ~ 35,000 35,001 ~ 40,000 40,001 ~ 50,000 50,001 ~ 60,000 over 60,000 packing renewal 1,125 1,350 1,500 1,725 1,800 1,950 2,100 2,200 2,300 2,500 2,900 extra

Note: (1)Simplex rudder, hanging rudder and AEG type to be charged with extra 20% (2)Ruder rod and rudder blade removal to be extra. (3)All spares to workshop repair charged with extra. 5. Underwater work (1) Sea chest: Removal strainer, clean, one coat paint and close on completion. area Up to 0.5 sqm Over 0.5 sqm Note: (1) Above price excluding any repair, renewal and staging. (2) Paint supply by owners.

per each 70 120

(2) Sea valve Open up sea valves for survey, grind in, clean and paint,(owner supply) renew packing, repack and close in place. Valve diameter (mm) 25 50 75 100 125 150 200 250 300 350 400 450 500 600 700 800 Globe valve 33 39 50 61 78 96 120 144 168 192 216 252 276 312 360 420 Gate valve 44 55 66 83 114 144 180 216 252 288 336 384 432 492 564 600

Note: (1) Renewal of valve (with owner’s valve), 80% of above tariff. (2) Valve to workshop for repair, 150% of above tariff. (3) Any renewal and repair will be charged separately. (3) Zinc and hull anodes (1) Renewal with owner’s material less than 10 kg 10 ~ 25 kg over 25 kg

13 per pc 16 per pc 20 per pc

(2) Renewal with yard’s material per pc size 300 x 150 x 30mm 58 per pc staging price to be charged extra Note: (1) Double tank and ballast tank zinc anode renewal (owner supply) add 30% above tariff. (2) Staging price to be extra.

(4) Bottom plugs Removal and refitting (including cement-washing) per pc (any repair and renewal and staging will be charged separately)

18

III. Hull Department
1 Cleaning and painting
(1) Marks Repainting Gross tonnage Up to 5,000 5,001 ~ 7,500 7,5001 ~ 10,000 10,001 ~ 15,000 15,001 ~ 20,000 20,001 ~ 25,000 25,001 ~ 30,000 30,001 ~ 35,000 35,001 ~ 40,000 40,001 ~50,000 50,001 ~ 60,000 over 60,000 Draft marks 120 130 140 160 170 180 190 200 220 260 320 extra Ship’s name and port of registry 84 98 119 140 154 168 182 204 224 290 350 extra Plimsoll’s marks 60 70 85 100 110 120 130 140 160 190 240 extra

Note: (1) Staging shall be extra. (2) Paints to be supplied by owner. (3) Above price will be only applicable to work carried out in dock. (2) Hull cleaning ( Per sq.m.) High pressure water washing (pressure over 200kg/sq.cm) Washing down with fresh water Removal of oily spots Note: (1) Under 300 sq.m, price shall be charged extra. (2) Staging shall be extra. (3) Painting (Per sq.m.) Description Touch up one coat Full one coat Bottom and waterline 0.40 0.35 Top side 0.40 0.35 Deck 0.35 0.30 Cargo hold 0.45 0.40 Note: (1) Staging shall be extra. (2) Paints supplied by owner. (3) If coatings of bitumen paint are required, extra shall be charged with addition of 20%, if coating SPC thickness 75 micron add 50% charge, over 75 micron shall be extra.

0.80 0.30 4.00

(4) Scraping and Chipping (per sq.m.) Description Bottom and waterline Top side Deck Cargo hold scraping 1.50 1.25 1.15 2.10 Chipping 5.25 3.50 3.00 6.00

Note: (1) Prices for surface area in dirty condition shall be charged extra. (2) Staging shall be extra. (3) Other tank work shall be charged extra. (5) Gritblasting (per sq.m.) Description SA2.5 SA2 Grit sweeping

4 bottom and waterline 10 8 4 top side 11 9 5 Deck 12 10 6.5 Cargo hold 14 12 Note: (1) Spotblasting (hull up to 300sq.m., hold up to 500sq.m. per hold) shall be charged with extra 50% of above price. (2) Excluding necessary staging and any other accessary work. (3) For double tank above price extra charged. (4) Surface area in dirty condition to be charged extra. (5) Mechanical scaling before Gritblasting, price shall extra. (6) Staging (actual length / per meter) Outside shell 4 In cargo hold 5 In engine room 6 Note: (1) Under 30 M, additional 50% of above to be charged. (2) Prices for in-side, difficult area such as internal tank, hold, etc. to be charged extra 100%. (3) At the supperstructure, mast, etc. high position, to be charged extra. (4) Use hydraulic crane working 50USD per hour per set.

2.Anchors, anchor cables (port and stb’d)
(1) ranging anchors and cables, port abd stb’d sides, wash down chain cables with fresh water, light scraping and chipping, apply one coat with owner’s supplied paint and restore. Unshackling, and reshackling, measure chain cables diameter and reversing marking and close up on completion. Gross tonnage Up to 5,000 5,001 ~ 7,500 7,5001 ~ 10,000 10,001 ~ 15,000 15,001 ~ 20,000 20,001 ~ 25,000 25,001 ~ 30,000 30,001 ~ 35,000 35,001 ~ 40,000 40,001 ~ 50,000 50,001 ~ 60,000 over 60,000 Note: (1) Range down and clean, measure and close up on completion excluding chain reversing, overhaul of shackles, marking, painting. (2) All paints and bitumen will be supplied by owner (3) Unshackling and reshackling per piece 20. reversing per piece 120. (2) Chain locker (port and stb’d) clean, apply one coat with owner’s supplied paint and bitumen. Gross ton Up to 5,000 5,001 ~ 7,500 7,5001 ~ 10,000 10,001 ~ 15,000 15,001 ~20,000 20,001 ~ 25,000 25,001 ~ 30,000 30,001 ~ 35,000 35,001 ~ 40,000 40,001 – 50,000 50,001 – 60,000 over 60,000 Note: (1) (2) (3) (4) All paints and bitumen will be supplied by owner. Excluding chipping and other assistance work. Cleaning out mud and garbage, remaining water and grating removal excluded. Removal of mud 60/ton; over 10 tons, 50/ton. Remaining water 30/ton; over 10 tons, 25/ton. above all work 420 480 540 600 660 720 780 840 900 1020 1140 extra wash 250 290 320 360 400 430 470 500 540 610 680 extra above all work 800 1,000 1,100 1,200 1,400 1,500 1,600 1,700 1,800 2,000 2,500 extra range down, wash and measure, completion 480 600 660 720 840 900 960 1,020 1,080 1,200 1,350 extra

3. Steel work
(1) Renewal Following costs shall be applied to renewal of welded construction plates such as side plates, main deck plate and bulkhead plate. Weight of steel per ton price Up to 1 ton extra Up to 5 tons 2,803 Up to 10 tons 2,689 Up to 100 tons 2,565 Up to 200 tons 2,395 Up to 300 tons 2,265 Up to 400 tons 2,135 Over 400 tons 2,010 Note: (1) The rates for weights are charged on the continued-scope. Steel weights of the separate position do not added up together. (2) Above price are applicable to steel plate of 10mm thickness and over 10mm; up to 10mm extra add 10%. (3) Less than 3mm will be charged extra. (4) Following plates renewal to be extra: Engine room and pump room 10% up D.B. tank, F.P. tank, and A.P.tank deep tank 20% up Oil tank 30% up Bottom plate and hold bottom plate 20% up Keel plate of forward or stern area 50% up Bulbous bow 150% up Fashion plate, stern plate 75% up Hawse pipe 50% up Corrugated bulkhead plate, hinged, folding hatchcover, “PAM” type single-pull hatchcover, price by arrangement. (5) Following quality plate renewal price to be extra: Plate with single curvature 12% up Plate with double curvature 25% up High strength plate 20% up Special steel Extra Straight frame 10% up (6) Above price exclude tank work oil shifting, tank cleaning, gas freeing and removal of blocks, staging, shot blasting, water and jet cleaning other pressure testing, X-ray examination and other accessary work. (7) Steel weight to be calculated from greatest length plus 2% of steel weight on allowance for wastage. (8) For off fair and refit, price shall be at 80% of its renewal price. (9) For patching instead of cropping, price at 85% of its renewal price. (10) Steel weight up to 8kg, USD 32 per pc. (11) For fair in place, price at 50% of its renewal price.

(2) Handrails and fence (on deck) Handrail renewal (pipe 1 1/4” ~ 1 1/2”) (round bar 3/4”) renewal of stanchion rectify in place (3) Cargo hold cover and watertight door, manhole cover: (1) Cargo hatch cover Packing renewal (owners supply packing) Derusting for packing groove
Note: (1) Removal and refitting of hatchcover shall be extra. (2) Hose test shall be extra.

16/M 14/M 24/M 10/M

8/M 7/M

(2) Watertight door Packing renewal and derust, paint Water test (3) Manhole cover Opening and closing manhole cover Packing renewal (including cover opening and closing)
Note: Renewal bolts and nuts to be extra.

70/pc 8/pc 30/pc 60/pc

4. Tank work
(1) tank cleaning (1) fresh water tank up to 100 cub.m./tank over 100 cub.m./tank
Note: The above price will be based on tank capacity above 50 c.m., up to 50 c.m. tank capacity shall be extra, removal of mud and scale and ventilation shall be extra.

2.05/cub.m. 1.85/cub.m.

(2) Sea water tank Up to 200 cub.m. /tank Over 200 cub.m. /tank
Note:

2.20/cub.m. 2.00/cub.m.

The above price will be based on tank capacity above 100 c.m., up to 100 c.m. tank capacity shall be extra, removal of mud and scale and ventilation shall be extra.

(3) Oil tank Up to 100 c.m. /tank Over 100 c.m. /tank

Diesel oil Fuel oil Diesel oil Fuel oil

7.50/c.m. 12.00/c.m. 6.50/c.m. 10.00/c.m.

Note: (1) Above price will be based on tank capacity about 50 c.m., up to 50 c.m. tank capacity shall be extra. (2) Engine room double bottom tank, lub oil tank cleaning, price shall be charged as diesel oil tank. (3) Above price excludes opening and closing manhole cover, removing pipes and obstruction for access. (4) Steaming and solvent washing will be charged extra. (5) Provide ventilation fan equipment shall be extra. (6) Tank removal mud shall be extra. (7) If the tank clean for hotwork,price shall be extra.

(4) Derusting and removal mud 1. Painting and derust prices shall base on prices for cargo holds painting, to be charged at higher level, which are to be fixed according to the works contents. Wash cement (supplied by owner) Tank capacity 2.00 per cub.m per coat 2. Removal mud etc.: Removal oil sludge Mud Mud over 100 tons Sewage disposal Remains water Remains water over 10 tons (2) Tank testing Sea water test Fresh water tank Note: (1) For tank capacity up to 50 cub.m., shall 50 cub.m charge. (2) Air test per USD1 per cub.m. (3) The above price exclude manhole cover removing, staging, cleaning out remainders of the tank and any repair work and pumping water out of tank after test .

240 per ton 60 per ton 50 per ton 90 per ton 30 per ton 25 per ton

1 per cub.m. 2 per cub.m.

4. Derrick union
(1) Derrick goose neck To open up, draw pin, clean, adjust and reassemble, per pc. SWL 5 tons 10 tons 15 tons 110 120 145

Note: access staging, renewal or repair, if any , to be extra.

(2) Block 1. Cargo block overhauling of topping, per pc. SWL 5 tons 10 tons 15 tons
Note: (1) Double sheaves block overhauling in place, the charge shall add 50%, sheaves add 80% four sheaves add 100%. three

80 100 125

(2) Access staging, renewal or repair, of any, to be extra. (3) Bull type bearing block 20% up of above price. (4) Deck crane post sheaves and jib sheave block overhaul per unit 5 tons 10 tons (5) If removal to workshop overhauling shall be above 25% add price. (6) Cable removal shall be extra. 260 350

(3) Derrick boom and deck crane load test by weight per unit (1) Derrick boom test proof weight 5 tons 10 tons 15 tons (2) Heavy derrick load test by weight 30 tons 50 tons 80 tons (3) Deck crane test proof weight 5 tons 10 tons 15 tons 240 340 440 1155 2165 4300 145 195 245

IV. Machinery Department
1. Diesel main engine (single acting crosshead type)
(1) Open up cylinder cover, remove other accessory parts Cylinder bore (mm) per unit 400 360 500 400 600 440 700 480 800 520 900 560 1000 600 (2) Draw out piston and clean for survey, gauging cylinder liner and close up on completion Cylinder bore (mm) per unit 400 600 500 675 600 750 700 825 800 900 900 975 1000 1050 (3) Draw out cylinder liner, clean and paint in way of cooling water space, refit in position with new rubber rings, hydrotest liner on completion. ( owners supply paint and rubber rings) Cylinder bore (mm) per unit 400 430 500 480 600 540 700 590 800 650 900 700 1000 750

(4) Draw and examination of main, cross hand and crank bearing, clean after refitting. (per pair) Cylinder bore (mm) 400 500 600 700 800 900 1000
Note: (1) For any size between two specified sizes, the rate of higher size shall be applied. (2) Open up main bearing at top half, 50% charge. (3) Bearings adjusting of clearance shall 200% charge. (4) Gauging and adjusting center shall be extra. (5) The above prices are not applicable to medium speed engine, shall be extra. (6) Due to the erosion of engine’s parts for making special tools for removing and refitting parts, the price shall be charged extra. (7) Any repair work shall be extra.

Cross Hand bearing 210 230 250 270 290 310 330

Crankpin bearing 160 180 200 220 240 270 300

Main bearing 140 160 180 200 220 250 280

(5) Exhaust Valve Remove exhaust valve to workshop, open up, clean, grind in, hydrotest and return onboard. Cylinder bore (mm) per unit cyl 400--600 400 700--800 420 900--1000 470 (6) Stuffing Box Remove piston rod stuffing box, renew spare metallic packing rings (owner supply) dress, adjust clearance and refit same. Cylinder bore (mm) per unit cyl 400--600 250 700--800 265 900--1000 280 (7) Crankshaft deflection To check crankshaft deflection before and after repair and submit copies of reading. For 6 cylinder engine 170 8 cylinder engine 190 r

2. Turbo charger
Open cover, remove rotor, clean, overhaul, renew owner supply spare parts, close and test. (exclude remove air inlet case and exhaust case, rotor ballance and silencer chemical cleaning) Type VTR200 VTR250 VTR320 VTR500 VTR630 VTR750 per unit 420 530 730 1200 1440 2090

3. Heat

exchangers

(1) Aux. condenser, L.O. cooler and F.W. cooler. Open up covers, clean sea water side, cover inside coat with paint and close, test, per set exchangers surface area Up to 20 sq.m. Up to 50 sq.m. Up to 80 sq.m. Up to 150 sq.m. 450 540 630 720

(2) L.O. cooler and F.W. cooler inside and chemical cleaning in workshop. Open up covers, clean inside with chemical, test and close, per set. exchangers surface area Up to 20 sq.m. Up to 50 sq.m. Up to 80 sq.m. Up to 150 sq.m.
Note: (1) Zinc plate and other accessary parts renewal shall be extra. (2) Above price excluding removals of obstruction access. (3) If staging necessary, price to be extra.

810 970 1134 1296

4. Auxiliary Boiler (Boiler output 1.5ton/hour vertical fire tube type) (1) Clean boiler water and fire surface 2800 per boiler
Note: (1) Chemical clean shall be extra. (2) Superheater or draw superheater coil clean shall be extra. (3) Opening of doors and hand hole shall be extra.

(2) Boiler mountings repair: Boiler mountings to open up, check for survey in place, grind in, and close with new packing. Valve diameter (mm) Globe valve Cock 1” 25mm 40 70 2” 50mm 52 80 3” 75mm 75 4” 100mm 100 5” 125mm 120
Note: (1) Overhaul of superheater valve shall be extra. (2) Any repair and renew shall be extra. (3) Remove valve to workshop repair shall be extra.

(3) Safety valve: Safety valve to open up, check for survey in place, grind in, and close with new packing, refit same and test. Single valve 270 per pc Double valve 390 per pc
Note: Removal to workshop repair shall be extra.

(4) Test Supply fresh water for testing,each test

250

5. Pipe work
Pipe renewal including bolt, nut and gasket, excluding flanges and bends.
Bore Millimeter 25 40 50 65 80 90 100 125 150 200 250 300 Pipe renewal per meter inch 1 1? 2 2? 3 3? 4 5 6 8 10 12 Steel pipe 17 24 30 40 48 56 65 80 96 140 185 230 Copper pipe 46 72 90 118 135 160 184 226 Per bend add price 6.5 9 10.5 15 17 21 23 30 33 56 74 92

Note: (1) For pipe length under one meter, price shall be applied as one meter, for pipe length over one meter , calculation will be made according actual length, for any size between two specified sizes, the rate of higher size shall be applied. (2) Above prices are not applicable to S-shaped pipe, tank heating coil and oil tank pipes. (3) Above prices excluding staging, pressure test, removal of obstruction for access, painting and insulation, cleaning tank and gas free. (4) In the following case, extra are charged: Pipe in engine room, pump room and cargo hold add 20%. Double tank pipe and lavatory pipe add 35%. (5) Galvanized pipe add 25% and acid treated pipe add 15%. (6) High pressure pipe and alloy steel pipe shall be charged with extra. (7) Removal and refitting of pipe (excluding test) charge above price; on deck add 30%, engine room add 40%, double tank and pump room and cargo oil tank pipe add 50%. (8) Newly replaced flange 3.5 per inch diameter pipe.

6. Valve repair
To open up in place, clean, overhaul, grind in, renew packing and reassemble.
Dia. Of valve (mm) Up to 50 75 100 125 150 200 250 300 350 400 450 500 Globe valve 35 45 55 65 80 100 120 140 160 180 210 230 Gate valve 50 60 70 95 120 150 180 210 240 280 320 360

Note: (1) When valve is sent to workshop for repair and test, price shall be charged extra by 50%. (2) Any renewal and staging, paint, insulation access work not included. (3) For the valve (owner supply) renewal, price based on above globe valve price as follows: (exclude pipe system refit) deck valve 70% engine room valve 80% pump room valve 100% (4) For valve in tank, cofferdam, pump room, above price shall be increased by 30%, engine room 20%, pipe room 35%. (5) Valve working pressure over 7kg/sq.cm., price extra.

V. Electrical department
1. Motor Removed to workshop, open up, clean, varnish, bake, close up and test on completion. Power (KW) AC motor DC motor 1 117 135 3.7 210 240 7.5 290 336 10 313 360 15 422 485 20 547 629 30 654 752 40 702 807 50 765 880 60 844 970 75 960 1104 100 1240 1426
Note: (1) Staging and attached works excluded. (2) Same noumenon transverter motor add 50%, multi-speed motor add 50%, fan motor add 25%. (3) Bearing renewal shall be extra.

2. Generators(AC) A.C. alternators rotor drawing out, remove to workshop, measure megger, varnish, bake, polish communicator or rings, close up and test on completion Power (KW) 50 100 200 300 400 500 600 800 1000 AC alternators 1055 1464 1920 2222 2524 2826 3024 3456 3960

Note: (1) For D.C. generators, 10% shall be added to above prices. (2) Bearing renewal shall be extra. (3) Staging and attached works excluded.



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